Safety Tips Warehouse safety

Work safely with pallets

Working with pallets can present hazards for both workers and equipment. Workers can suffer cuts and abrasions from pallets in disrepair, and unstable pallets can break, dropping freight and causing potential damage to equipment and injury to workers. CCMSI, a Danville, IL-based risk management service provider, offers these pallet safety tips:

  • Inspect every pallet for any defects such as loose nails, splinters, cracks or weaknesses. Discard or repair any pallet that is not in good working order.
  • When not in use, properly store pallets, stacking them in flat, stable piles no higher than 4 feet.
  • Make sure pallets are loaded with even weight distribution, and do not exceed maximum weight capacity when loading or stacking.
  • Keep pallets clear of areas that may need to be accessed, such as doorways, emergency exits, fire extinguishers, emergency equipment and switch boxes.
  • Do not drop or bang pallets.
  • Be cautious when lifting – use two employees for heavy loads to reduce the risk of strain and ensure proper weight distribution.
  • Avoid walking over pallets.
  • Hand, foot and back injuries are common when working with pallets, so be sure to always use appropriate personal protective equipment.

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alfredo villanueva
June 29, 2017
what if you hit the foot of your co-workers while dropping a pallet using the forklift trucks, will the company sack you even the injury is minor? thank you

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Jeri
September 4, 2019
I am interested in regulations or actuarial data about pallets being used for display in a store. I caught both of my feet ( toes) on the forks end / open end of a pallet and it dropped me straight down to the concrete floor. I broke one hand, damaged the other and hit my head (concussion). Since this incident, I've noticed how often pallets with store displays on them are beat up, clipped, fractured, chipped, splintered and in all, 'everyone' runs in to them; they really are dangerous to employees and the public. A few stores are fully aware of this and use mitigation measures. Obviously, one company has figured it out because it sells a corrigated trim that is about 4"-6" high and designed to wrap around the pallet so no one 'can' catch a toe into the fork opening. This is not just a 'pretty marketing tool' but a prudent safety measure. Anyone available to cite regulations or precident on this?

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Tobias Odero
August 26, 2021
Educative info. Thanks